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The Head Office and foundry of Sato Machinery & Foundry performs manufacturing and machining of gray, ductile, and Meehanite cast iron.

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721-0966 3-25-25 Teshiro-cho, Fukuyama City, Hiroshima Pref.

Main Equipment

Main Equipment

Our plant currently consists of an automated green sand molding division and furan resin molding division.
Our RDM-4 and KDM-8 molding lines can mass produce small products with clean clear casting surfaces and highly precise dimensions. Our flan resin production division can manufacture mass production items as well products with complex shapes and also large-scale cast iron products up to four tons due to being equipped with a production system that utilizes the advantages of various molding methods.

Large-Size Molding Area

Large-Size Molding Area

Fabrication of products from 500 to 4,000 kg.


Medium-Size Molding Area

Medium-Size Molding Area

Fabrication of products from 100 to 500 kg.


Small-Size Molding Area

Small-Size Molding Area

Fabrication of products of 100 kg. and less.


KDM-8 Automatic Molding Machine

KDM-8 Automatic Molding Machine

Fabrication of products from 40 to 100 kg.


RDM-4 Automatic Molding Machine

RDM-4 Automatic Molding Machine

Fabrication of products up to 40 kg.


High-Frequency Induction Furnace

High-Frequency Induction Furnace

20 to 25 charge metal tapping


Main Equipment List

Plant
Plant site 14,925m2
Plant 3,534m2
Office 251m2
Warehouse 2,060m2
Other 368m2

Production Capacity
Production Capacity 600tons/month
Product unit weight max 4,000kg
min 0.1kg

Products Manufactured
FC and FCD products Printer parts
Paper-making machine parts
Sluice-related parts
Marine vessel-related parts
Machine tool parts
Pump parts
Transport vehicle parts
Construction machine parts
Agricultural machinery-related parts

Plant Equipment List

Dissolving High-frequency induction furnace 1.5 1 unit
Low-frequency induction furnace 3.5 1 unit
Lifting magnet 2.0 2 units
Molding-related
KDM-8 automatic molding machine Mold size:
700 x 800 x 270/270H
1 set
RDM-4 automatic molding machine Mold size:
450 x 530 x 175/175H
1 set
High-speed mixer 10 t/h 3 units
Green sand processor 15 t/h 1 set
Furan sand reclamation equipment 20 t/h 3 units
Final processing-related 1-ton crane blaster 200 tons/month 1 unit
2.8-ton crane blaster 300 tons/month 1 unit
Apron-type shot blaster 200 tons/month 1 set
Elephant packer 2 units
Transport equipment Forklift 1 to 3.5 tons 5 units
Ceiling crane 0.5 to 10 tons 57 units
Inspection testing equipment Emission spectrophotometer GVM1000-S 1 set
Graphite spheroid-status judgment equipment NAP-01 1 set
Metallograph - 1 set
Brinell hardness meter - 1 set
Shore hardness meter | 1 set
Heat treatment Dolly-mounted heat-treating furnace 3.0 ton 2650x1650x1400 1 set
Mold-related Mold fabrication and product marking-off inspection equipment 1 set
System MRDB (TDC) - 14 units
CAD SolidWorks Ver. 2014 1 set
Autocad Ver. 2014 6 units
Hitachi Information Services ADSTEFAN
(Molten metal flow and solidification)
Ver. 2015 1 set

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Sato Machinery & Foundry Co., Ltd.

721-0966
3-25-25 Teshiro-cho, Fukuyama City, Hiroshima Pref.

TEL +81-84-922-3811
FAX +81-84-925-3362